Electroluminescent Lightbox

Overview I've been working (slowly) for months on a new light box for my Takahashi FSQ-106 (4" refractor). It is based on an 8" x 10" electroluminescent sheet.

Construction The light box is powered by a single 9V battery, which fits in a small kit box that also includes a transformer to raise the voltage. The battery box attaches to the EL sheet using a snap-together cord like the kind that mates to the top of a 9V battery.

The key issues that I had to address when building the light box were both related to the diffuser.

First, EL sheets are actually composed of two sheets (a cathode and an anode), mated side by side. Both sides illuminate identically, but there is a small (~0.5 mm) insulator between them. When the sheet is illuminated you can see a thin dark line between the halves. I needed to ensure that this line was diffused into invisibility before using the sheet as a flat field light source.

The second use of the diffuser is simply to attenuate the light. EL sheets are quite bright. With no diffusion the sheet saturates my ST-2000 in less that 0.1 seconds. I ended up using 3/4" of white "lighted sign" acrylic, 2 x 1/8" sheets and 2 x 1/4" sheets. The sheets are stacked together using a set of four registration screws. Behind the light source is a sheet of 1/8" black acrylic to prevent stray light from ruining my night vision, bothering the neighbors, etc.

Here is a photo of the front of the panel (click for full size):

Click for full size image

Where the battery wires mate to the sheet, a piece of insulating tape prevents a short circuit. In order to leave room for this tape while maintaining the flattest possible light source/diffuser sandwich, I used a Forstner bit to cut a slot in the black acrylic backer sheet and the first diffuser. You can see the slot and the insulating tape in this photo of the back of the assembly:

Click for full size image

I had to punch holes in the EL sheet in order to pass through the registration screws. I was concerned about short circuits here because there was no way to seal off the inside of the holes. So I used a bit of heatshrink tubing around the base of the screws as an insulator:

Click for full size image

I also trimmed the sheet about 1/8" smaller than the diffuser on all sides, so that the exposed edges can't shock or short.

The whole assembly cost about $85, basically $65 for the EL sheet and transformer, and $20 in diffusers. I bought wire leads and a battery holder at Radio Shack for a few bucks.

How Well Does It Work? Quite well, I believe. (You can evaluate the results for yourself using the link below.) To use the panel, I aim my FSQ-106 near the zenith and lay the panel on top of the extended dew hood. The battery box (not pictured) sits on top of the panel. I can then take a good series of flats in just a few minutes. With Maxim 4's sequencing capabilities, RGB filter flats are easy. Because the light is so strong, I can shoot lots of frames quickly, and not worry about brightness changes due to battery fade (though I haven't had to change out the battery yet in any case).
To see for yourself, a sample light, flat (dark-corrected), and dark frame can be downloaded here (6.8 MB download):

http://www.mightyatom.com/astronomy/flatsamples.zip

Materials Sources LuminousFilm is a good place to buy reasonably priced (for EL anyway) electroluminescent sheets. However, they didn't pack my sheet that well and it came with some creases in it. The creases don't appear to affect the flatness of the light source once the diffusers are in place but you may want to request more careful packaging when ordering from them.

I bought all the acrylic for the project at Tap Plastics.